From Forest to Your Warehouse.

A transparent look at our 9-step production process — built on 23 years of refining quality at every stage.

Watch: Full Factory Tour — 6 min

Sourcing · Weaving · QC · Packing

Production Lead Time
30–45
Working days (standard order)
Sample Time
2–3
Weeks (custom sample)
QC Pass Rate
99.2%
First-pass inspection

Our Method

The 9-Step Process

01
Sourcing

Sustainable Raw Material

We source FSC®-certified rattan from Kalimantan, Indonesia. Only mature canes are harvested, allowing regrowth for long-term forest health.

02
Treatment

Kiln Drying & Treatment

Raw rattan undergoes kiln-drying at 60°C for 48–72 hours to eliminate moisture and pests. Sulfur fumigation ensures pest-free export compliance.

03
Shaping

Frame Bending & Forming

Rattan poles are heated and bent into precise shapes using custom jigs. Teak or mahogany frames are joined with mortise-and-tenon joinery for strength.

04
Weaving

Hand Weaving

Skilled artisans weave rattan strands in traditional Indonesian patterns. Each weaver undergoes 6 months of training. A single chair takes 4–8 hours to weave.

05
Sanding

Sanding & Surface Prep

All pieces are hand-sanded with 3-grade progression (80 → 150 → 240 grit) for a smooth, splinter-free surface before any finish is applied.

06
Finishing

Staining & Lacquering

EU REACH-compliant water-based stains and lacquers. Available in 12 standard finishes or custom color matching. UV-resistant topcoat for outdoor grades.

07
Cushions

Upholstery (If Required)

In-house upholstery workshop handles cushion fabrication. High-density foam (35D) with fabric options from our sample book or custom fabric supply.

08
QC

3-Stage Quality Inspection

In-process, pre-shipment, and container loading inspections. We welcome third-party inspectors from SGS, Intertek, and Bureau Veritas.

09
Export

Packing & Loading

Export-grade cartons, polyfoam wrap, and corner protectors. Flat-pack options available to maximize container utilization. FCL and LCL from Tanjung Priok.

Factory Photos

See It Firsthand

Ready to start your production order?

Send us your product list and quantities. We'll confirm lead times, pricing, and shipping options within 24 hours.